Transitioning to Flexible Packaging

The state of the supply chain because of the current pandemic has pushed us into more aggressively seeking a new means to package and sell our liquid soaps. We plan to transition all liquid soaps to a more eco-friendly flat bottom pouch for SHOWER WASH, BEARD SHAMPOO, LIQUID SHAMPOOS and CONDITIONERS.

We started exploring “flexible packaging” last summer to help reduce the environmental impact of the plastics we use. Our thinking was that a soft sided pouch filled with SHOWER WASH would serve as a refill to any bottle you may already have. J&L would still offer an empty bottle and pump for a low price and possibly add some style options as well. This would operate like many other “refill” scenarios out there for household and personal care products.

Now that bottles are in short supply and it can be months before we can acquire more, it is sensible to explore this concept more aggressively today. The process to purchase these pouches is already in motion and could be available to us much sooner than bottles.

There are some great benefits for you and the environment with this change. First, they weigh less and use a lot less plastic. This makes them cheaper to ship; to us from the manufacturer and to you when purchased. Both of these expenses are factored into our product price. Our current bottles can easily be 1/3 to 1/2 the manufacturing costs of everything we make. Where with some bottles it is hard to get all the product out, leaving up to 14% of the product going to waste, depending upon the contents, a pouch makes it easy to squeeze out nearly every drop. Pouches take less energy to produce and dramatically lower the carbon footprint of packaging. By using them as a refill for an existing bottle, less plastic is heading to a landfill. These pouches are also PET, which means they can be recycled. As much as we would love to find a much more green solution to our packaging, this puts us a lot closer to our goal.

Here is the biggest plus to you: where we save money gives us a means to lower their price. Currently our SHOWER WASH comes in a 360ml/12.2 oz bottle and we sell it for $15.00 in our store. A pouch variant could be 400ml/13.5 oz and we could potentially sell it for $13.50 – giving you over an ounce more while you pay less. Our BEARD SHAMPOO could even be a bigger savings. This is all tentative based upon our early negotiations with suppliers.

This plan is in an early stage at this time, but we hope to go into summer making this a reality. If this works out as well as we anticipate, we will work to find similar packaging for lotions and creams along with any other dispensable liquid or cream product we make. The flexibility in this packaging is nearly limitless.

We think you will like all the options this will bring, letting you refill any bottle you have or you could even use it straight from the pouch if you wish to be frugal. Once bottles are more available, we will look into providing a few options to assist in matching your style. Keep following us on Facebook to stay in the loop on this as it develops.

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